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    <p>Robert,</p>
    <p><br>
    </p>
    <p>That's a good question as there probably isn't a realistic method
      of knowing.  All one can do is get high quality batteries (not
      implying yours were not) as they tend to have the more flexible
      multi stranded balance wire vs the cheaper stiffer wire that is
      usually put onto cheaper packs. The more flexible wire will help
      with fatigue issues. I have to tell you that I had sample packs
      from some factories that I put outside on my concrete patio as
      soon as I cut the shrink wrapper off of them and saw the quality
      of the workmanship inside, just unsafe to even have sitting
      inside.</p>
    <p>I guess the seemingly over concerned user who keeps his packs in
      a fire proof canister or sack may be onto something as you really
      can't tell when a lead might break off internally and short.
      Alternatively, you can cut off the shrink wrap and inspect new
      packs and then reshrink wrap them with a clear shrink wrap so you
      can see as much inside as possible.  The chances of a balance lead
      breaking internally and shorting itself and starting a fire is
      admittedly minuscule but the price of being wrong can be very high
      and I'm just glad everyone there is ok.<br>
    </p>
    <p><br>
    </p>
    <p>Chris</p>
    <p><br>
    </p>
    <br>
    <div class="moz-cite-prefix">On 6/13/2016 5:58 PM, Robert Green
      wrote:<br>
    </div>
    <blockquote cite="mid:A6138506DAA547C889EBD8A0E09962EA@jaynaHP"
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            <p class="MsoNormal"><font face="Arial" color="navy"
                size="2"><span style="font-size:
                  10.0pt;font-family:Arial;color:navy">Chris,<o:p></o:p></span></font></p>
            <p class="MsoNormal"><font face="Arial" color="navy"
                size="2"><span style="font-size:
                  10.0pt;font-family:Arial;color:navy"><o:p> </o:p></span></font></p>
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                size="2"><span style="font-size:
                  10.0pt;font-family:Arial;color:navy">i would agree
                  that this is where something
                  happened.  I wish i knew from looking at hte pack
                  after pulling it off the
                  charger that something was wrong.  i wonder what a
                  good warning system would
                  look like.<o:p></o:p></span></font></p>
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              <p class="MsoNormal"><b><font face="Tahoma" color="black"
                    size="2"><span
style="font-size:10.0pt;font-family:Tahoma;color:windowtext;font-weight:bold">From:</span></font></b><font
                  face="Tahoma" color="black" size="2"><span
                    style="font-size:10.0pt;font-family:Tahoma;
                    color:windowtext"> Chris Moon
                    [<a class="moz-txt-link-freetext" href="mailto:cjm767driver@hotmail.com">mailto:cjm767driver@hotmail.com</a>] <br>
                    <b><span style="font-weight:bold">Sent:</span></b>
                    Monday, June 13, 2016 2:56
                    PM<br>
                    <b><span style="font-weight:bold">To:</span></b>
                    Robert Green; General pattern discussion<br>
                    <b><span style="font-weight:bold">Subject:</span></b>
                    Re: [NSRCA-discussion]
                    Lipo fire</span></font><font color="black"><span
                    style="color:windowtext"><o:p></o:p></span></font></p>
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            <p class="MsoNormal"><font face="Times New Roman"
                color="black" size="3"><span style="font-size:12.0pt"><o:p> </o:p></span></font></p>
            <p><font face="Times New Roman" color="black" size="3"><span
                  style="font-size:12.0pt">Glad
                  everyone is ok there Robert.<o:p></o:p></span></font></p>
            <p><font face="Times New Roman" color="black" size="3"><span
                  style="font-size:12.0pt">I
                  have handled and dissected hundreds of different packs
                  during my time in
                  business, evaluating samples etc and I can say with
                  certainty the weakest link
                  in our batteries are the balance leads and their
                  connections to the individual
                  cells. These are very thin wires that typically are
                  spot soldered to tiny tabs
                  on the cells and crimped into tiny pin connectors.
                  Insulation of the balance
                  wires inside a pack is usually a thin piece of
                  cellophane looking tape.There is
                  little to no strain relief for the wires and we handle
                  and flex them every time
                  they are charged. I have seen many break off and touch
                  others creating sparks
                  and possibly could have lead to fires if they were
                  pressed together long
                  enough.  I would bet this is what happened to Robert's
                  pack.  The
                  batteries themselves must pass through pretty rigorous
                  testing including being
                  crushed with a metal blade without catching on fire
                  before they will be
                  transported from <st1:country-region w:st="on"><st1:place
                      w:st="on">China</st1:place></st1:country-region>. 
                  These testing documents accompany every large battery
                  shipment so it is highly
                  unlikely one would spontaneously combust. With an
                  older pack, it most
                  definitely sounds like an internal short of balance
                  leads.<o:p></o:p></span></font></p>
            <p><font face="Times New Roman" color="black" size="3"><span
                  style="font-size:12.0pt">Chris<o:p></o:p></span></font></p>
            <p><font face="Times New Roman" color="black" size="3"><span
                  style="font-size:12.0pt"><o:p> </o:p></span></font></p>
            <p><font face="Times New Roman" color="black" size="3"><span
                  style="font-size:12.0pt"><o:p> </o:p></span></font></p>
            <div>
              <p class="MsoNormal"><font face="Times New Roman"
                  color="black" size="3"><span style="font-size:12.0pt">On
                    6/13/2016 11:15 AM, Robert Green via
                    NSRCA-discussion wrote:<o:p></o:p></span></font></p>
            </div>
            <blockquote style="margin-top:5.0pt;margin-bottom:5.0pt"
              cite="mid:3BE5184FD38B4A8E87FEC506F6240A62@jaynaHP"
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              <p class="MsoNormal"><font face="Arial" color="navy"
                  size="2"><span style="font-size:
                    10.0pt;font-family:Arial;color:navy"><u5:p> </u5:p></span></font><o:p></o:p></p>
              <p class="MsoNormal"><font face="Arial" color="navy"
                  size="2"><span style="font-size:
                    10.0pt;font-family:Arial;color:navy">Hey guys wanted
                    to let you know about an
                    incident I had over the weekend that caused some
                    high concern.  I flew
                    four flights yesterday, then returned home.  I
                    thought I would go back out
                    later and fly three more, so I charged three more
                    batteries.  The three
                    batteries on was planning on using, were flown the
                    previous day, and were not
                    overly discharged.  I took my kids to the movies as
                    my wife did not want
                    to go, and that turned out to be the best thing for
                    the family.  One of my
                    2014 packs decided that it no longer wanted to live
                    and decided to catch fire
                    all by itself.  I have always thought that the best
                    time for these to
                    catch fire, would be during the charge cycle.  This
                    incident happened
                    almost an hour after charging the pack.  Keep in
                    mind that after I charged
                    the pack, there were immediately put into my flight
                    box for storage until I got
                    back from the movies.  After I took them off the
                    charger, the batteries
                    did not see warm in any way, cool to the touch.  I
                    have had these
                    batteries for two and as far as I can remember -
                    they where not damaged in any
                    way.  Due to my wifes' heroic action, the house did
                    not catch on fire like
                    my toolbox did.  She brought them out to the drive
                    way water on them to
                    kill the flames.  I have been pretty cavalier with
                    packs, leaving them out
                    once they are charged and not putting them in
                    something safe for
                    storage....those days are done.  If this can happen
                    to a battery sitting
                    with a stored charge, I will not longer leave my
                    house or family
                    unprotected.  <u5:p></u5:p></span></font><o:p></o:p></p>
              <p class="MsoNormal"><font face="Arial" color="navy"
                  size="2"><span style="font-size:
                    10.0pt;font-family:Arial;color:navy"><u5:p> </u5:p></span></font><o:p></o:p></p>
              <p class="MsoNormal"><font face="Arial" color="navy"
                  size="2"><span style="font-size:
                    10.0pt;font-family:Arial;color:navy">I bought a safe
                    yesterday, but apparently
                    that may not be the best thing for them either as
                    the battery give off a gas
                    and they need to breathe.  In other words if you
                    left them in a safe you
                    may be creating a bomb scenario.  What I did was -
                    several years ago, I
                    bought a metal ammo case.  I removed 3/4 of the
                    rubber around the case
                    allowing for the exchange of air to occur.<u5:p></u5:p></span></font><o:p></o:p></p>
              <p class="MsoNormal"><font face="Arial" color="navy"
                  size="2"><span style="font-size:
                    10.0pt;font-family:Arial;color:navy"><u5:p> </u5:p></span></font><o:p></o:p></p>
              <p class="MsoNormal"><font face="Arial" color="navy"
                  size="2"><span style="font-size:
                    10.0pt;font-family:Arial;color:navy">If any one has
                    any other creative ideas on
                    how they store there lipos, please contribute to
                    this thread as I think it is
                    important as a community that we spread the message
                    that this technology which
                    has been proven to be safe for the most part also
                    can be dangerous.<u5:p></u5:p></span></font><o:p></o:p></p>
              <p class="MsoNormal"><font face="Arial" color="navy"
                  size="2"><span style="font-size:
                    10.0pt;font-family:Arial;color:navy"><u5:p> </u5:p></span></font><o:p></o:p></p>
              <p class="MsoNormal"><font face="Arial" color="navy"
                  size="2"><span style="font-size:
                    10.0pt;font-family:Arial;color:navy">thanks,<u5:p></u5:p></span></font><o:p></o:p></p>
              <p class="MsoNormal"><font face="Arial" color="navy"
                  size="2"><span style="font-size:
                    10.0pt;font-family:Arial;color:navy"><u5:p> </u5:p></span></font><o:p></o:p></p>
              <p class="MsoNormal"><font face="Arial" color="navy"
                  size="2"><span style="font-size:
                    10.0pt;font-family:Arial;color:navy"><u5:p> </u5:p></span></font><o:p></o:p></p>
              <p class="MsoNormal"><font face="Arial" color="navy"
                  size="2"><span style="font-size:
                    10.0pt;font-family:Arial;color:navy">Robert<u5:p></u5:p></span></font><o:p></o:p></p>
              <p class="MsoNormal"><font face="Times New Roman"
                  color="black" size="3"><span style="font-size:12.0pt"><br>
                    <br>
                    <br>
                  </span></font></p>
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              <font face="Times New Roman" color="black" size="3"><o:p></o:p></font>
              <pre><font face="Courier New" color="black" size="2"><span style="font-size:10.0pt">_______________________________________________<o:p></o:p></span></font></pre>
              <pre><font face="Courier New" color="black" size="2"><span style="font-size:10.0pt">NSRCA-discussion mailing list<o:p></o:p></span></font></pre>
              <pre><font face="Courier New" color="black" size="2"><span style="font-size:10.0pt"><a moz-do-not-send="true" href="mailto:NSRCA-discussion@lists.nsrca.org">NSRCA-discussion@lists.nsrca.org</a><o:p></o:p></span></font></pre>
              <pre><font face="Courier New" color="black" size="2"><span style="font-size:10.0pt"><a moz-do-not-send="true" href="http://lists.nsrca.org/mailman/listinfo/nsrca-discussion">http://lists.nsrca.org/mailman/listinfo/nsrca-discussion</a><o:p></o:p></span></font></pre>
            </blockquote>
            <p class="MsoNormal"><font face="Times New Roman"
                color="black" size="3"><span style="font-size:12.0pt"><o:p> </o:p></span></font></p>
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        </o:smarttagtype></o:smarttagtype></blockquote>
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