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<DIV><FONT size=2>Mix appx 75% poly with 25% yellow glue... so the poly has
water to work with. The other stuff in the yellow glue helps it stay mixed
while you squirt it in. (I use that mix to 50-50 for joining foam cores
that have gaps fills gaps very well)</FONT></DIV>
<DIV><FONT size=2></FONT> </DIV>
<DIV><FONT size=2>Source for a syringe that works: the type used in cooking
(sometimes called flavor injectors). The large bore nedle lets the glue
flow better than the small ones used in ink jet cartridge refilling.
You;ll be drilling an appx 1/16 to 3/16 hole for each injection site. (depending
on needle size)</FONT></DIV>
<DIV><FONT size=2></FONT> </DIV>
<DIV><FONT size=2>Some excess glue may foam up out of the hole (if it doesn't
you may not have injected enough)... it trims off easilly. Peels from
monokote with no trouble.</FONT></DIV>
<BLOCKQUOTE
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<DIV style="FONT: 10pt arial">----- Original Message ----- </DIV>
<DIV
style="BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: black"><B>From:</B>
<A title=robertm@sssnet.com href="mailto:robertm@sssnet.com">Robert Mairs</A>
</DIV>
<DIV style="FONT: 10pt arial"><B>To:</B> <A
title=nsrca-discussion@lists.nsrca.org
href="mailto:nsrca-discussion@lists.nsrca.org">NSRCA Mailing List</A> </DIV>
<DIV style="FONT: 10pt arial"><B>Sent:</B> Friday, August 11, 2006 5:24
AM</DIV>
<DIV style="FONT: 10pt arial"><B>Subject:</B> Re: [NSRCA-discussion] Wing tube
phenolic repair "help"</DIV>
<DIV><BR></DIV>
<DIV><FONT face=Arial size=2>Drill small holes on the bottom side to the
tube and take a syringe filled with poly glue and squirt it in.
Glue will expand and fill the voids.</FONT></DIV>
<DIV><FONT face=Arial size=2></FONT> </DIV>
<DIV><FONT face=Arial size=2></FONT> </DIV>
<BLOCKQUOTE
style="PADDING-RIGHT: 0px; PADDING-LEFT: 5px; MARGIN-LEFT: 5px; BORDER-LEFT: #000000 2px solid; MARGIN-RIGHT: 0px">
<DIV style="FONT: 10pt arial">----- Original Message ----- </DIV>
<DIV
style="BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: black"><B>From:</B>
<A title=aabdu@sbcglobal.net href="mailto:aabdu@sbcglobal.net">Anthony
Abdullah</A> </DIV>
<DIV style="FONT: 10pt arial"><B>To:</B> <A
title=nsrca-discussion@lists.nsrca.org
href="mailto:nsrca-discussion@lists.nsrca.org">NSRCA Mailing List</A> </DIV>
<DIV style="FONT: 10pt arial"><B>Sent:</B> Thursday, August 10, 2006 10:42
PM</DIV>
<DIV style="FONT: 10pt arial"><B>Subject:</B> [NSRCA-discussion] Wing tube
phenolic repair "help"</DIV>
<DIV><BR></DIV>
<DIV>I was just about finished setting up my Odyssey when I noticed that the
wing seemed a little loose. If I hold the fuselage the right
wing panel can wiggle up and down a noticable amount. I thought
that maybe the tube mount at the fuse was loose but that was not the
case. As it turns out, the phenolic in my completed wing is loose about 3/4
of the way down and is wiggling around. It almost feels like the foam in the
sheeted foam core wing has been somehow dislodged and the phenolic
is in just a hollow cavern instead of solidly glued to the wing. It is
still glued solid at the root so it won't slide out, but it obviously
can not be flown in that condition.</DIV>
<DIV> </DIV>
<DIV>Question:</DIV>
<DIV>How do I go about repairing the foam that the phenolic mounts to? The
wing is sheeted, covered, and trimmed (complete) and I would like to
keep from having to start all over again. Getting out the old one will also
be an issue as it is still partially glued in. </DIV>
<DIV> </DIV>
<DIV>I am open to any and all suggestions.</DIV>
<DIV> </DIV>
<DIV>Thanks in advance</DIV>
<DIV>Anthony </DIV>
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