dremel bit - name your tool...

[Karl G. Mueller]

If you ever have to remove some extra material from any type of item
made of aluminum (i.e. engine mounting beams, header flanges)
tools # 560 and 561 do a good job on these. You can also use these
as milling cutters for side milling aluminum in a small table top milling 
machine. Cheaper than endmills.

Karl G. Mueller
kgamueller at rogers.com
 
  ----- Original Message ----- 
  From: Keith Black 
  To: discussion at nsrca.org 
  Sent: Friday, November 12, 2004 9:17 PM
  Subject: Re: dremel bit - name your tool...


  This is a great thread. I really like hearing what people use for different purposes. Unfortunately I'm not sure what some of you are referring to because there are so many different tips and cut-off tools.

  Below is a link to all dremel rotary tips. Now we can share what each person uses with a positive ID based on the tool number.

  http://www.dremel.com/html/products/accessories/accessories.pdf

  I'll start. When cutting long straight lines in fiberglass or carbon fiber I use cutting tools 456 or 540. I like 456 because it's bigger and easier to reach flat areas, but for shorter straight lines I'll use 540. For going around corners I use 562, this is actually called a "Tile Cutting Bit" but I find that it does a good job on carbon/fiberglass and is less likely take-off uncontrollably than the other cutting bits such as 560 and 561. After cutting with 562 I will then sand smooth with a sanding drum tip 444 or 438.

  Keith Black


  ----- Original Message ----- 
    From: Earl Haury 
    To: discussion at nsrca.org 
    Sent: Friday, November 12, 2004 11:25 AM
    Subject: Re: dremel bit


    I prefer to use Dremel grinding stones on composites. They're easy to control and won't snag Kevlar as a burr or drill can. The conical styles allow cutting lines with the tip, making smooth radii with the larger end, and boring holes from small to large. Cutoff wheels work well on straight cuts. 

    (Be careful if using the round saws, a friend lost control of one and it ran up his thumb / arm as deep as the shaft would allow, finally to be stopped at his watch band.) 

    Earl
      ----- Original Message ----- 
      From: ronlock at comcast.net 
      To: discussion at nsrca.org 
      Cc: tph1 at bellsouth.net 
      Sent: Friday, November 12, 2004 10:25 AM
      Subject: Re: dremel bit


      For the stright line areas, a thin minature round saw blade works very well.
      It may take a bit of practice to keep the blade aligned in the cut to avoid binding.
      For curved areas, I find the smallest diamond patterned cutter works well.  I use it to get close to the desired cut, then a sanding drum to finish cutting to the final edge.
      Ron Lockhart
        -------------- Original message -------------- 

        > What is the best attachment for a Dremel for making even cuts in fiberglass/TAVS 
        > for like cowl air holes, stabs etc? 
        > thanks 
        > 
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