Cutting Ailerons - Preferences

[Anthony Romano]

Mark it all out on the wood then cut the opening for the hing line first 
undersize with a blade. Then tack glue the leading edge/trailing edge stock 
together and fit to the opening with the sides still in place. Once LE/TE 
are fitted and permanently glued cut the ends free and cap them. Makes for 
nice straight surfaces. Hope I explained it well.

Anthony

>From: "David Flynt" <davidflynt at earthlink.net>
>Reply-To: discussion at nsrca.org
>To: <discussion at nsrca.org>
>Subject: RE: Cutting Ailerons - Preferences
>Date: Thu, 31 Jul 2003 20:07:44 -0700
>
>I mark the cutouts on top and bottom, and then use an exacto blade with a
>straight edge.  I am careful to angle the exacto blade so that it leaves
>extra foam on the cut.  Then I clean up the cutout and the aileron with a
>long sanding bar to produce a flat, square surface.
>
>David Flynt
>
>-----Original Message-----
>From: discussion-request at nsrca.org
>[mailto:discussion-request at nsrca.org]On Behalf Of Brian Young
>Sent: Thursday, July 31, 2003 9:29 AM
>To: discussion at nsrca.org
>Subject: Cutting Ailerons - Preferences
>
>
>Just curious how everyone cuts their ailerons out and
>preferences.
>
>Bandsaw vs. mark and cut both sides with razor saw.
>
>Thanks,
>
>
>=====
>Brian Young
>Tulsa
>b4598070 at yahoo.com
>918-745-6046h
>918-838-0900w
>
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